AKRON STRAW BALE HOUSE CONSTRUCTION DETAILS

Per Calvin Smith, the builder:
“The wall construction is 2x6 at 16" OC, 1/2" "Bracerite" structural breathable wall sheeting, Raindrop Tyvek House Wrap, Grace Vycore tape at the seams, 5 1/2" cellulose, netting for the cellulose, 1" of 2 lb closed cell foam, massive caulking and sealant package, straw bales tied to the top and bottom plate and 1- 1/2" of Earth Plaster.  The total wall thickness is approx. 22 1/2" to 23".

The R- factor for cellulose has an official rating of 3.82 per inch. That is because the "Codes" will not allow it to exceed the R of Fiberglass.  It seems the fiberglass lobby has much more money than does the cellulose lobby!!! The actual R of cellulose should be at least R-4.91 per inch or greater, but for our purposes we stayed with the R-21 factor[5.5 in. wood stud x 3.82/in.]  R-1 for the Bracerite", R-7.1 for the cell foam, R-21 for the cellulose, R-30 for the straw bale and we get an R-59.1. We also have the Thermal Mass factors of 1-1/2" of earth plaster which can be significant, as well as a 1 hour fire rating.  I did not count anything for the R factor of 1" of cedar siding. (harvested in 10 - 15 years)

For the roof, the structural integrity of the rafter is a 14" TJI.  1" (conservatively) of 2 lb cell foam and 14" of blown cellulose with netting equals an R-60.58, when in reality it should be rated at 75.85 if we were allowed to use the actual rating of the cellulose. We sprayed the 2 lb foam in all the box sills at least 8" thick (56.80) as well as up a 30" heal height and all the way to the ridge in every rafter.

There is 0 ...NO ventilation in the house, that chore is handled by the ERV [energy recovery ventilator] system.  We have a "Hot Roof" application.  An exterior vent is run to the wood stove.

The CFM air leakage was tested by an independent rater and the blower door revealed 450 CFM @ 50 pascals. That is approx. 18 sq. inches for the entire house.”

Joe Ferut, the architect, adds:
“In terms of air tightness, the house is at 1ACH @ 50 pascals before finish plaster and drywall. The Canadian R2000 standard is 1.5ACH, and Passive House is .6ACH.”

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